Reverse Tooling Engineering & Design

Aerotech has a vast amount of experience in producing tooling for in-service aircraft  i.e. Maintenance Repair  Overhaul (MRO).

This is achieved by utilizing our Lieca Laser Tracker, T-Scan and T-Probe technology to gather the reverse engineered digital data. This data is then used in our design tool sets Catia V5, V4 or any other design software our customers wish us to use.

Below are case studies of work we have executed and delivered to two major customers.


  • A330 Landing Gear Tool Design - Reverse Engineering And Design

    A330 Landing Gear Tool Design - Reverse Engineering And Design

    Case Study : A330 Landing Gear Tool Design The Airbus A330 Landing Gear Test Rig department situated in Filton required the modification of a leg unit to include a steering flange.To enable the clamps to be designed to suit the actual leg, the roughly cast surface was scanned and a NURB,s surface constructed to ensure a design was created to enable the “fit, form and function” of the final manufactured item. Read more...

  • CFM-565A Thrust Reverse Repair Fixture

    CFM-565A Thrust Reverse Repair Fixture

    The example shown below is for the Hurel Hispano CFM565A thrust reverser. This this was a full design and manufacture package. The fixture is required to allow modifications and replacement parts for the hinges, spigot positions and bushes for the blocker doors to befitted. This is achieved whilst keeping the main assembly in the correct position to ensure the geometrical relationship is maintained. We scanned all the major location points from an airline provided assembly (with the Read more...

  • Hurel Trent 600 Check And Repair Fixture

    Hurel Trent 600 Check And Repair Fixture

    This fixture was a full design and manufacture package. We reverse engineered a Trent 600 thrust reverser that had been selected by our customer - using the Lieca T-Scan and T-Probe laser tracker technology. We laser tracked all the major features and surface tracked critical faces. After gathering the digital data we then designed and manufactured the fixture shown below. This fixture is now used to hold a Trent 600 thrust reverser while an inspection survey is completed. The fixture is Read more...



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